Max width 24000mm. Can be wider with changes in panel configurations.
Max height 7000mm.
Panel thickness 52mm (up to 6000mm high), 62mm (over 6000mm high).
Panel U-value 0.40 W/m2/°C.
Sideroom required – refer OSP5100 series drawings.
Headroom required - 180mm.
Weight of door 20-30kg/m2.
Performance
Performance in accordance with BS EN 13241-1:2003 (based on original Osprey tested Aug’05)
• Forces for Manual Operation – Pass.
• Operating Forces – Pass.
• Air Permeability – Class 2 (without wicket door)
• Water Penetration – Class 3 (without wicket door)
• Durability of Performance – Pass (55,000 continuous cycles in 5 weeks).
• Life expectancy – more than 20 years.
• Wind pressure(2) – 0.8kN/m² (Class 3 – 7m high door), 0.7kN/m2 (Class 3 - 6m high
door), 1.1kN/m2 (Class 5 - 5m high), 1.7kN/m2 (4m high door), 3.1kN/m2 (3m high door).
Acoustic performance of the panel – Average weighted SRI, RW Index tested at 29dB. Overall
door 25dB.
Panel Construction
Door panels are constructed from 1.6mm thick (52mm thick panels) or 2mm thick (62mm thick
panels) cold rolled, galvanised, dovetail channel frames with spot-welded and mitred corners
with L bracket stiffeners and 5mm thick local reinforcement for hardware.
The frame is covered on both sides with 0.7mm thick galvanised steel sheets and pressure injected to all corners with 50kg/m³ CFC-free polyurethane foam to form an extremely strong, rigid, flat panel.
Wicket Door (Pedestrian) Option
Standard
No Wicket door is fitted.
Option 1
Lever furniture. Wicket door opens outwards. Hardware comprises a Briton 5520 mortise
sashlock, 25mm low-profile anodised aluminium lever handles, external Europrofile cylinder
with internal thumbturn, 1½ pairs of stainless steel butt hinges and a hidden door limiting stay.
85mm high step with 40mm wide aluminium threshold strip.
Option 2
Emergency escape furniture. Wicket door opens outwards. Hardware comprises a Briton 379
panic bar, external override cylinder and finger latch, 1½ pairs stainless steel butt-hinges and a
hidden overhead door limiting stay. 85mm high step with 40mm wide aluminium threshold
strip.
Top Track and Bottom Tracking
The top track is a 5 mm thick pressed steel ‘C’ section for direct sidewall mounting. Painted in
100µ 2-pack epoxy primer. Pendant hangers are heavy-duty fabrications, each with a Ø72 mm
sealed bearing wheel, two Ø40 mm side thrust sealed bearing wheels and a Ø20 mm
toughened steel shaft. Each pendant is vertically adjustable. Note: Top tracks for doors above
6000mm high or electrically operated doors over 20000mm wide have an additional 8mm
continuous angle reinforcement, and pendants have 25 mm shafts.
The bottom guide channel is a 3 mm thick galvanised steel pressing with built in threshold and
chamfered edges. Bottom guides are Ø35 mm nylon rollers running on Ø16 mm stainless
steel shafts. Ø25 mm drainage tubes are incorporated into each 3,000 mm channel section
for site connection to secondary drainage.
Colour Finishes
Standard
Outside face - choice of 8 stock colours: Colorcoat® LG Plastisol in Poppy Red, Solent Blue,
Ocean Blue *, Olive Green *, Goosewing Grey, Merlin Grey * and White, or Colorcoat® Prisma in Silver Metallic. Inside face – Colorcoat® LG Plastisol in White.
All hinges and drop bolt sleeves are black polyester powder coated in RAL 9005(M)
Option 1
Outside faces of panels are polyester powder coated in a choice of 40 stock RAL colours.
Inside face in LG Plastisol in White. All hinges and drop bolt sleeves are black polyester
powder coated in RAL 9005(M).
Option 2
Inside and outside faces of panels are polyester powder coated in a choice of 40 stock RAL
Colours *. All hinges and drop bolt sleeves are black polyester powder coated in RAL 9005(M).
* Dark colours. It is recommended that any door panel, which is exposed to direct sun, i.e., East, South or West elevations, should be finished in a lighter colour.
The insulation properties of the panel are so good that, if darker colours are used, the surface temperature of the panel can become unbearably hot, and the outer skin
may occasionally bubble or ripple due to tiny air pockets within the panel. Taller panels may temporarily bow slightly until the temperature falls. This phenomenon is
purely aesthetic and does not affect the structural integrity of the door. For further advice on colour selection please consult the manufacturer.
Locking and Handles
Standard
A drop bolt and a black thermoplastic easygrip pull handle are fitted internally.
Option
A top and bottom espagnolette shoot bolt operated via an internal, non-lockable lever
handle is fitted in lieu of a drop bolt and pull handle.
Vision Panels/Windows
Standard - None fitted.
Option 1
Black thermoplastic ‘snap-lock’ window with integral double-glazed units (2.5~15~2.5) SAN RS
UV (scratch and UV resistant) outside, PMMA UV inside. Overall frame size 770mm x 430mm.
Option 2
Thermally broken aluminium window frame with one-piece inner liner tray. Window units are
double glazed (4~20~4), argon filled, low E toughened glass.
Frames are polyester powder coated in matt black to RAL 9005(M), fully sealed, and available in a choice of frame sizes as follows:
400mm x 600mm, 600mm x 600mm, 400mm x 1200mm, 600mm x 1200mm.
