ExitGuard 1 | Steel | Samson | From Samson Doors UK

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ExitGuard 1

Emergency Exit Steel Doorsets

Emergency Fire Exit Doorset Sizes up to 1470mm x 2970mm

Material: Steel
Gear Type: Hinged Doors

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Web Price: £965.00

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Description
Application
Specification
Installation
Warranty
Measure

Description

ExitGuard: Certified Steel Emergency Exit Doors

Rapid Escape. Robust Protection. Fully Compliant.

The ExitGuard series is a premium made-to-measure steel doorset designed to fulfill two critical roles simultaneously. Primarily, it is a certified life-safety device, ensuring immediate and unobstructed escape for building occupants during an emergency. Secondly, it remains a tough external security barrier, protecting your premises from weather, unauthorized entry, and heat loss.

Purpose-built for the external fabric of commercial and industrial buildings, the ExitGuard offers a "no compromise" solution: it opens effortlessly from the inside when lives depend on it, but remains steadfastly secure from the outside.

Compliance & Safety First

A compliant fire exit strategy is non-negotiable for any commercial building. The ExitGuard is manufactured to meet strict UK and EU safety standards.

Panic Bars (BS EN 1125): Full-width cross bars for public buildings (shops, schools, hospitals) where users may panic and not know how to operate the door.
Push Pads (BS EN 179): Discreet push pads for staff-only areas where occupants are trained on the escape route.
Clear Opening: The frame and hinge design are optimized to maximize the clear drive-through width, essential for rapid evacuation.

Custom Sizing

Every ExitGuard doorset is manufactured to the exact millimetre for your opening, ensuring a perfect fit without the need for excessive packing or on-site modifications.

Single Leaf (ExitGuard 1): Max Width 1470mm | Max Height 2970mm.
Double Leaf (ExitGuard 2): Max Width 2860mm | Max Height 2970mm.

External Performance: Security & Efficiency

Just because it is a fire exit does not mean it should be a weak point in your building's envelope.

Security:
Unlike flimsy timber or aluminium exits, the ExitGuard features a robust steel leaf and frame construction. It includes integral "dog-bolt" hinges that lock the door leaf into the frame even if the hinge knuckles are cut off, providing excellent resistance against forced entry.

Thermal Efficiency:
Modern building regulations demand energy conservation. The ExitGuard comes with effective thermal performance as standard:

Standard: 3.1 W/m²K (honeycomb core).
High Efficiency Upgrade: 1.6 W/m²K (polyurethane core) for non-fire rated applications, significantly reducing heat loss in heated warehouses and offices.

Outside Access:
Need the door to be usable as an entrance too? We can fit a lockable Outside Access Device (OAD). This allows keyholders to enter from the outside via a handle or knob, without compromising the panic escape function from the inside.

Application

Applications & Usage Guide

The Samson ExitGuard is a versatile safety solution suitable for almost any commercial or industrial building. However, specifying the correct type of escape hardware is not just a preference—it is a legal requirement based on who uses the building.

Vital Selection Guide: Panic vs. Emergency

Before ordering, you must determine if your door requires Panic Hardware (BS EN 1125) or Emergency Hardware (BS EN 179). Getting this wrong can lead to failed fire inspections.

1. Public Access Areas = PANIC EXIT

Standard: BS EN 1125 (Cross Bar / Touch Bar)

If the door is in an area accessible to the general public (shops, schools, hospitals, cinemas) or where users may not be familiar with the layout, you MUST use a full-width horizontal cross bar.

Reason: In a panic, a crowd pushing against the door will automatically depress the bar and release the lock.

2. Staff Only Areas = EMERGENCY EXIT

Standard: BS EN 179 (Push Pad / Lever)

If the door is in a secure, staff-only area (offices, warehouses, plant rooms) where all occupants are trained on the escape route, you can use a simple push pad or handle.

Reason: Users are familiar with the door's operation and are less likely to panic.

Typical Application Sectors

Retail & Leisure

Supermarkets & Shops: Rear of store delivery doors that double as fire exits. (Requires Panic Bar).
Cinemas & Theatres: High-capacity auditoriums requiring rapid mass evacuation.
Gyms & Sports Centres: External exits from changing rooms or courts.

Industrial & Warehousing

Factories: Robust steel exits that can withstand heavy daily use and accidental impacts.
Warehouses: High-security perimeter doors that prevent theft but allow instant staff egress.
Plant Rooms: Ventilation-equipped exits for generator or boiler rooms.

Public Sector & Education

Schools & Universities: Durable exits for sports halls and classrooms that resist student wear-and-tear.
Hospitals: Hygiene-conscious flush steel doors for corridors and ward exits.
Council Buildings: Secure rear exits for libraries and community centres.

Office & Commercial

Office Blocks: Stairwell exits leading to external assembly points.
Hotels: Ground floor exits from kitchens or conference rooms.
Data Centres: High-security exits with no external access hardware to maintain perimeter integrity.

Security Note

While these doors are designed for escape, they are also your building's first line of defence. The ExitGuard series features security dog bolts and anti-jemmy strips as standard, ensuring that your fire exit doesn't become a burglar's entrance.

Specification

Technical Specification: Samson ExitGuard 1

The Samson ExitGuard is built on the proven Metador Defender steel door platform. It is a fully certified, made-to-measure doorset designed to withstand the rigours of daily use while guaranteeing rapid escape in an emergency.

1. Door Leaf Construction

Material	Manufactured from 1.5mm Galvanised Steel as standard (Upgrade to 2.0mm available for heavy-duty applications). (Note: Leaf is formed from two skins bonded to a rigid core).
Construction	No-Weld Construction: The leaf uses a unique folded and mechanically fixed design (lockformed) rather than welding. This eliminates the risk of rust developing at weld points, a common failure in cheaper doors.
Thickness	45mm nominal thickness.
Core	Honeycomb: High-density resin-impregnated core (Standard). Mineral Wool: For Fire Rated or Acoustic applications. Solid Timber: For enhanced security or impact resistance.
Design	Includes an integrated Anti-Jemmy Flange on the leading edge to prevent forced entry from the outside.

2. Frame Specification

Profile	90mm or 110mm deep single rebate profile (depending on wall construction). Manufactured from 1.5mm or 2.0mm High-Tensile Steel.
Installation	Easy-Fit Adjusters: Features 8-16 internal threaded fixing adjusters (depending on height) to tolerate uneven openings without the need for excessive packing.
Hinges	Minimum 4x Stainless Steel ball-bearing hinges per leaf (BS EN 1935). Fitted with Security Dog Bolts to lock the leaf into the frame if hinge knuckles are attacked.
Threshold	Standard: DDA compliant 2mm Stainless Steel threshold (chamfered). Options: Low-profile aluminium, ramped, or extended cills available.

3. Performance & Certification

Panic Hardware	Fully compatible with BS EN 1125 (Cross bars for public use) and BS EN 179 (Push pads for trained staff). Standard Supply: Exidor or Briton 200 Series.
Thermal Value	3.1 W/m²K (Standard Honeycomb Core). Up to 1.6 W/m²K with Polyurethane core upgrade (Non-Fire Rated only).
Finishes	Powder Coating: Polyester Powder Coated (PPC) to any standard BS or RAL colour. Marine Grade: Specialized primer and finish for coastal environments (10-year anti-corrosion guarantee subject to location).

4. Size Availability (Structural Opening)

Configuration	Min Width	Max Width	Max Height
Single Leaf	600mm	1470mm	2970mm
Double Leaf	1100mm	2860mm	2970mm
Note: Larger sizes available with over panels or side panels.

5. Accessories & Glazing

Vision Panels: Double-glazed units (non-fire or fire-rated) in standard sizes:
- 254 x 254mm
- 254 x 762mm
- 457 x 457mm
Louvres: Punched or bladed louvres available for plant rooms (Note: Louvres may affect fire certification).
Side/Over Panels: Solid, glazed, or louvered panels available to fill larger structural openings.

Installation

Installation Guide: DIY vs. Professional

The Samson steel Doorset is designed with the installer in mind, featuring a unique "Fast-Fit" adjustable frame system. However, due to its heavy-duty construction, it is physically demanding to handle.

1. Handling & Weight (Critical Warning)

Do not underestimate the weight of a steel doorset.

Weight: A single Level 2 or Level 3 security specified door can weigh in excess of 80kg - 120kg depending on size and core specification.
Manpower: We strongly recommend a minimum of 2 strong people for offloading and positioning. For larger or solid-core doors, 3 people or mechanical lifting aids (genie lift/glass lifter) are advised.
Delivery State:
- Single Doors: Typically delivered fully assembled (door leaf pre-hung in the frame). You may need to separate the leaf from the frame to reduce weight for positioning.
- Double Doors: Often delivered with the frame and leaves separate to make handling manageable.

2. The "Fast-Fit" Adjustable Frame

The Xtraguard features a clever frame design that removes the need for fiddly packers or shims.

Adjusters: The frame is fitted with roughly 16 threaded hexagonal adjusters (depending on size).
Method:
1. Place the frame in the opening.
2. Use a cordless drill with a hex bit to wind out the adjusters until they grip the wall.
3. This temporarily "clamps" the frame in place, allowing you to fine-tune the level and plumb without holding the full weight.
4. Once perfectly level, you drill through the centre of the adjusters into the masonry/steelwork and bolt it home.

3. Tools Required

SDS Drill (for masonry fixing holes).
Impact Driver (for driving concrete bolts).
Long Spirit Level (1800mm+) – Essential for checking the hinge jamb is 100% vertical.
12mm / 14mm Hex Bit (for frame adjusters).
Crowbar / Air Wedge (for final lifting/positioning).

4. Should I Install It Myself?

DIY / Builder

Pros: Save on labour costs.

Cons: Handling the weight can be dangerous without experience. If the frame is not fitted 100% square (even 2mm out), the heavy door will not latch correctly or may swing open/closed on its own.

Professional Door Installer

Pros: They will have the lifting gear and experience to handle the weight safely. They understand how to "toe-and-heel" glaze and adjust heavy-duty hinges for perfect operation.

Cons: Higher initial cost.

Recommendation: If you are an experienced builder with a helper, the "Fast-Fit" system makes this a straightforward job. If you are a DIY novice, we strongly advise hiring a professional purely due to the health and safety risks of handling heavy steel doors.

Warranty

Warranty & Guarantee

The Samson ExitGuard is built to last. Manufactured in the UK to strict quality standards, we back every doorset with a comprehensive warranty package to give you total peace of mind.

Standard Warranty

All Samson ExitGuard steel doorsets are supplied with a 12-month manufacturer's warranty against defects in materials and workmanship. This covers:

Mechanical failure of the door leaf and frame structure.
Failure of hinges, locks, and panic hardware (subject to normal use).
Manufacturing defects in vision panels or glazing units.

Anti-Corrosion Guarantee

We offer an industry-leading Anti-Corrosion Guarantee on the finish of your door, dependent on the location and finish specified:

Standard PPC Finish: Up to 5 years (for inland sites >5km from coast).
Marine Grade Upgrade: Up to 10 years (for coastal or industrial sites).
Note: To maintain this guarantee, the door must be cleaned periodically in accordance with the O&M manual to remove salt and pollutant build-up.

Conditions of Warranty

To ensure your warranty remains valid, the following conditions apply:

Installation: The doorset must be installed correctly, square and plumb, by a competent engineer in accordance with the provided installation instructions.
Maintenance: Regular maintenance (minimum every 6 months) must be carried out, including lubricating hinges and locks, checking fixings, and cleaning the powder-coated surface.
Modifications: Any on-site drilling, cutting, or modification of the door leaf or frame (without prior written approval) will void the warranty.
Usage: The warranty covers normal commercial use. Damage caused by misuse, vandalism, impact, or forced entry attempts is not covered.

Register Your Product: For extended support, please retain your original invoice and the unique door reference number found on the hinge-side identification label.

Measure

A steel doorset is always ordered by the OVERALL dimensions including the door leaf and outer sub fixing frame with no tolerances allowed for. Most people would generally allow 5mm tolerance all the way around the door, but it all depends on how square or true your aperture is on site.

This means if your structural opening size is measured as 1000mm width and 2100mm height the door and frame ought to be 990mm wide and 2090mm high with the frame and any threshold included.

Always measure the top, middle and bottom of your aperture width and the left and right hand side for the height and if possible do a measure to make sure the opening is square as well..

Always use millimetres for measuring as this is how we relay back the ordering dimensions to you for checking and approving a drawing for your order.

The ExitGuard does have an adjustable fitting frame to take up to 30mm of tolerance into account which helps when the opening is not square.