DescriptionTeckentrup ThermoTeck 4020 Aluminium Industrial Roller Shutter Door
The Teckentrup ThermoTeck 4020 represents precision German engineering at its finest, delivering a professional-grade industrial roller shutter door solution for demanding commercial and industrial environments. This is not a DIY installation product – it's a serious door engineered for serious applications, particularly excelling in larger opening requirements where reliability, safety and performance are non-negotiable.
Superior Aluminium Construction
Manufactured with a double-skin insulated aluminium slat profile, the ThermoTeck 4020 offers exceptional corrosion resistance compared to galvanised steel alternatives. This makes it particularly valuable in harsher environments including coastal locations, agricultural settings, food processing facilities, and any application where exposure to moisture, chemicals or corrosive atmospheres is a concern.
The 4020 aluminium profile provides the perfect balance of strength, durability and lightweight operation, whilst the insulated construction delivers genuine thermal efficiency to help reduce energy costs and maintain controlled internal temperatures.
Advanced Direct Drive Motor Technology
Powered by a robust three-phase 400V direct drive motor system, the ThermoTeck 4020 sets new standards for industrial door performance. Unlike traditional chain-driven systems, the direct drive configuration eliminates unnecessary moving parts, dramatically reducing mechanical wear and tear whilst delivering whisper-quiet operation and faster opening speeds.
This intelligent motor design translates to lower maintenance requirements, extended operational lifespan, and exceptional reliability even under intensive daily use cycles. The ThermoTeck range has been rigorously tested to exceed 200,000 operating cycles – a testament to the quality engineering that defines Teckentrup products.
Comprehensive Safety Compliance
Safety is paramount in any industrial environment. The ThermoTeck 4020 comes equipped as standard with a comprehensive suite of safety features that ensure full compliance with UK workplace safety regulations:
- Anti-drop safety devices integrated into the motor drive system prevent uncontrolled descent
- Self-monitoring safety edge detection automatically stops and reverses door movement upon contact
- Infrared safety beam systems provide additional protection in high-traffic areas and public-facing applications
- Performance data statements available for complete regulatory compliance documentation
Exceptional Specifications
- Maximum width: 11.5 metres
- Maximum height: 12 metres
- Slat profile: 4020 double-skin insulated aluminium
- Drive system: Three-phase 400V direct drive motor
- Tested cycles: 200,000+ operations
- Thermal efficiency: Insulated curtain for energy saving
Flexible Control Options
Understanding that every installation has unique operational requirements, Teckentrup offers an extensive range of control systems to perfectly match your specific environment. Whether you require simple push-button operation, key switch control, remote operation, or full integration with building management systems, the ThermoTeck 4020 can be configured to suit internal or external mounting locations.
Fully Customisable Design
Every aspect of the ThermoTeck 4020 can be tailored to your exact requirements. From colour finishes and glazed vision panels to wicket door integration and specific safety configurations, this door system offers exceptional flexibility. Our technical team works closely with specifiers, architects and end-users to ensure the finished installation perfectly meets both aesthetic and functional objectives.
Why Choose ThermoTeck Over Budget Alternatives?
The UK industrial door market has long been flooded with budget-priced, poorly specified roller doors that have given the entire category a poor reputation. Many of these products are slow, noisy, inefficient and – most critically – dangerous under proper scrutiny.
The ThermoTeck 4020 represents a transformative step away from these compromised solutions, offering benefits that many users have never experienced:
- Uncompromising quality – premium materials and precision manufacturing throughout
- High performance and safety standards – full compliance with UK and European regulations
- Energy efficiency – insulated curtain construction reduces heating and cooling costs
- Faster opening speeds – improved productivity and reduced waiting times
- Quieter operation – direct drive technology eliminates mechanical noise
- Extended lifespan – tested to over 200,000 cycles for long-term reliability
- Reduced maintenance – fewer moving parts mean lower servicing requirements and costs
Professional Installation Required
Given the size capabilities, electrical requirements and safety-critical nature of the ThermoTeck 4020, professional installation by qualified technicians is essential. Samson Doors works with a nationwide network of approved installers who have received specific training on Teckentrup products, ensuring your door is installed to the highest standards and fully commissioned for safe, reliable operation.
Ideal Applications
The ThermoTeck 4020 Aluminium excels in diverse commercial and industrial environments:
- Warehouses and distribution centres requiring wide-span openings
- Food processing and cold storage facilities needing thermal efficiency
- Coastal and marine applications demanding corrosion resistance
- Agricultural buildings exposed to harsh environmental conditions
- Manufacturing facilities requiring reliable high-cycle operation
- Commercial premises where aesthetics and performance both matter
- Any environment where aluminium's properties offer advantages over steel
The Teckentrup Difference
For over 100 years, Teckentrup has been synonymous with quality, innovation and reliability in the industrial door sector. The ThermoTeck range represents the culmination of decades of engineering expertise, incorporating the latest technology whilst maintaining the robust build quality that has made Teckentrup the specification choice for architects, engineers and facility managers across Europe.
When you specify a ThermoTeck 4020, you're not just buying a door – you're investing in a premium access solution that will deliver reliable performance for decades, backed by comprehensive technical support and genuine manufacturer spare parts availability.
SpecificationTechnical Specification
Product Overview
Aluminium double-skinned insulated industrial roller shutter door with three-phase direct drive electric operation as standard.
Curtain Construction
- Profile type: Double-skinned aluminium profiles
- Profile width: 100mm
- Construction: Hinge-like interconnected profiles with thermal insulation
- Material: High-grade aluminium
Thermal & Acoustic Performance
- U-value (complete door): 3.5 W/(m²·K)
- Test standard: EN ISO 12567-1 (tested at 4000mm x 4000mm)
- Sound insulation: Rw 20 dB (tested)
- Thermal efficiency: Insulated curtain for energy cost reduction
Performance Classifications
Air Permeability
- Classification: Class 0 (EN 12426)
Resistance to Wind Loads
- Standard classification: Class 2 (EN 12424)
- Class 2: Up to 11,500mm width as standard
- Class 3: Up to 5,000mm width as standard
- Class 3 (additional charge): Up to 8,500mm width
- Class 1: Available on request for widths exceeding 18,000mm
- Class 2: Available on request for widths exceeding 15,000mm
- Class 4: Available on request
Water Penetration Resistance
- Classification: Class 0 (EN 12425)
- Test standard: EN 12489
Door Dimensions
- Minimum width: 1,000mm
- Maximum width: 11,500mm (widths up to 18,000mm available on request)
- Minimum height: 1,000mm
- Maximum height: 12,000mm
Motor Drive System
Direct Mount Drive (Standard)
- Type: Direct mount drive with integrated anti-drop device
- Voltage: Three-phase 400V, 50Hz
- Duty cycle: 20 cycles per hour
- Protection rating: IP54
- Emergency operation: Manual crank handle (TÜV tested and maintenance-free)
- Benefits: Minimal moving parts, reduced wear, quieter operation
- Testing: Over 200,000 operating cycles
Alternative: Chain Drive
- Type: Chain drive with separate anti-drop device
- Features: Electric forced disconnection
- Voltage: Three-phase 400V, 50Hz
Special Configurations: Other voltages, protection ratings, and emergency operation types available on request.
Control Systems
Standard Control Unit
- Fully wired and ready for use with CEE plug
- Available for both direct mount and chain drives
- Basic version lockable with deadman control functionality
Basic Version (Without Safety Edge)
- Control voltage: 24V safety low voltage
- Protection rating: IP65
- Operation mode: "Close door" in deadman mode (permanent pressure required)
- Controls: Push buttons for "open-stop-close"
Enhanced Version (With Safety Edge Mechanism)
- Safety system: Self-monitoring electro-mechanical safety edge mechanism
- Control voltage: 24V safety low voltage
- Protection rating: IP65
- Operation mode: "Close door" and "open door" in self-locking mode
- Controls: Push buttons for "open-stop-close"
- Safety compliance: Automatic stop and reverse on contact detection
Optional Control Upgrades
The basic control unit can be easily retrofitted with:
- Self-locking "CLOSE" in conjunction with safety edge device
- Radio control system for wireless operation
- Automatic closing with traffic light control
- Traffic light control system
- Digital induction loop for automatic opening
- Building Management System (BMS) integration
Curtain Components
Aluminium Profiles
- Width: 100mm double-skinned
- Connection: Hinge-like interconnected system
- Material grade: High-quality aluminium for corrosion resistance
Surface Finish Options
- Aluminium stucco design (standard textured finish)
- Plain aluminium (smooth mill finish)
- Coil-coated aluminium with protective film on the inside
- Colour options: Wide RAL colour range available
Glazing Option
- Material: Crystal clear synthetic glazing
- Panel size: Approximately 150mm x 55mm
- Purpose: Vision panels for natural light and visual inspection
Sealing & Weather Protection
Bottom Seal
- Construction: Double-skinned box profile made of aluminium
- Seal type: EPDM profile hose seal
- Properties: Permanently elastic and frost-proof
- Performance: Sealed bottom door edge for weather protection
Header Seal
- Standard fit: Supplied as standard except for doors with ventilation grilles, louvres or other ventilation types
- Purpose: Weather sealing at the top of the door opening
Hardware & Components
End Caps
- Material: Robust, wear and corrosion-free plastic
- Purpose: Fixing and protecting the profile ends
- Durability: Long-lasting, maintenance-free operation
Wind Hooks
- Application: Fitted for high wind loads and/or large door widths
- System: Wind hooks combined with reinforced bottom seal
- Purpose: Prevents curtain deflection in high wind conditions
Guide Rails
- Material: Robust steel profiles
- Guides: Wear-proof, easy to change plastic guide inserts
- Design: Precision-engineered for smooth curtain operation
- Maintenance: Simple guide replacement without specialist tools
Winding Shaft
- Material: Prime coated steel tube
- Construction: Welded-in shafts on both sides
- Mounting points: For drive, anti-drop device or bearing seat
- Durability: Heavy-duty construction for reliable long-term operation
Safety Features
- Anti-drop device: Integrated into motor drive as standard (TÜV tested and maintenance-free)
- Safety edge mechanism: Self-monitoring electro-mechanical system with automatic stop and reverse
- Infrared safety beams: Optional additional protection for high-traffic areas
- Emergency operation: Manual crank handle for power failure situations
- Electric forced disconnection: On chain drive versions
- Compliance: Meets all UK workplace safety regulations
Standards & Certifications
- Thermal testing: EN ISO 12567-1
- Air permeability: EN 12426
- Wind load resistance: EN 12424
- Water penetration: EN 12489 / EN 12425
- Safety device testing: TÜV tested and approved
- CE marking: Full compliance with European directives
Quality & Reliability
- Operating cycle testing: Over 200,000 cycles
- Manufacturing origin: German engineered and manufactured
- Quality assurance: Teckentrup ISO certified production
- Component grade: Premium quality materials throughout
- Maintenance requirements: Minimal due to high-quality components and direct drive technology
Installation Requirements
- Professional installation: Required due to size, weight and electrical specifications
- Electrical supply: Three-phase 400V, 50Hz (other voltages available on request)
- Mounting options: Internal or external installation configurations available
- Structural requirements: Adequate lintel and side frame support for door weight and wind loads
